industrial biography-第40节
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the blast furnaces; in like manner as carburetted hydrogen gas was
purified。 The ironmaster supposed that it was the presence of sulphur
in the air that caused blast…furnaces to work irregularly; and to
make bad iron in the summer months。 Mr。 Neilson was of opinion that
this was not the true cause; and he was rather disposed to think it
attributable to the want of a due proportion of oxygen in summer;
when the air was more rarefied; besides containing more aqueous
vapour than in winter。 He therefore thought the true remedy was in
some way or other to throw in a greater proportion of oxygen; and he
suggested that; in order to dry the air; it should be passed; on its
way to the furnace; through two long tunnels containing calcined
lime。 But further inquiry served to correct his views; and eventually
led him to the true theory of blasting。
Shortly after; his attention was directed by Mr。 James Ewing to a
defect in one of the Muirkirk blast…furnaces; situated about half a
mile distant from the blowing…engine; which was found not to work so
well as others which were situated close to it。 The circumstances of
the case led Mr。 Neilson to form the opinion that; as air increases
in volume according to temperature; if he were to heat it by passing
it through a red…hot vessel; its volume would be increased; according
to the well…known law; and the blast might thus be enabled to do more
duty in the distant furnace。 He proceeded to make a series of
experiments at the Gas…works; trying the effect of heated air on the
illuminating power of gas; by bringing up a stream of it in a tube so
as to surround the gas…burner。 He found that by this means the
combustion of the gas was rendered more intense; and its illuminating
power greatly increased。 He proceeded to try a similar experiment on
a common smith's fire; by blowing the fire with heated air; and the
effect was the same; the fire was much more brilliant; and
accompanied by an unusually intense degree of heat。
Having obtained such marked results by these small experiments; it
naturally occurred to him that a similar increase in intensity of
combustion and temperature would attend the application of the
process to the blast…furnace on a large scale; but being only a
gas…maker; he had the greatest difficulty in persuading any
ironmaster to permit him to make the necessary experiment's with
blast…furnaces actually at work。 Besides; his theory was altogether
at variance with the established practice; which was to supply air as
cold as possible; the prevailing idea being that the coldness of the
air in winter was the cause of the best iron being then produced。
Acting on these views; the efforts of the ironmasters had always been
directed to the cooling of the blast; and various expedients were
devised for the purpose。 Thus the regulator was painted white; as
being the coolest colour; the air was passed over cold water; and in
some cases the air pipes were even surrounded by ice; all with the
object of keeping the blast cold。 When; therefore; Mr。 Neilson
proposed entirely to reverse the process; and to employ hot instead
of cold blast; the incredulity of the ironmasters may well be
imagined。 What! Neilson; a mere maker of gas; undertake to instruct
practical men in the manufacture of iron! And to suppose that heated
air can be used for the purpose! It was presumption in the extreme;
or at best the mere visionary idea of a person altogether
unacquainted with the subject!
At length; however; Mr。 Neilson succeeded in inducing Mr。 Charles
Macintosh of Crossbasket; and Mr。 Colin Dunlop of the Clyde Iron
Works; to allow him to make a trial of the hot air process。 In the
first imperfect attempts the air was heated to little more than 80
degrees Fahrenheit; yet the results were satisfactory; and the
scoriae from the furnace evidently contained less iron。 He was
therefore desirous of trying his plan upon a more extensive scale;
with the object; if possible; of thoroughly establishing the
soundness of his principle。 In this he was a good deal hampered even
by those ironmasters who were his friends; and had promised him the
requisite opportunities for making a fair trial of the new process。
They strongly objected to his making the necessary alterations in the
furnaces; and he seemed to be as far from a satisfactory experiment
as ever。 In one instance; where he had so far succeeded as to be
allowed to heat the blast…main; he asked permission to introduce
deflecting plates in the main or to put a bend in the pipe; so as to
bring the blast more closely against the heated sides of the pipe;
and also increase the area of heating surface; in order to raise the
temperature to a higher point; but this was refused; and it was said
that if even a bend were put in the pipe the furnace would stop
working。 These prejudices proved a serious difficulty in the way of
our inventor; and several more years passed before he was allowed to
put a bend in the blast…main。 After many years of perseverance; he
was; however; at length enabled to work out his plan into a definite
shape at the Clyde Iron Works; and its practical value was at once
admitted。 At the meeting of the Mechanical Engineers' Society held in
May; 1859; Mr。 Neilson explained that his invention consisted solely
in the principle of heating the blast between the engine and the
furnace; and was not associated with any particular construction of
the intermediate heating apparatus。 This; he said; was the cause of
its success; and in some respects it resembled the invention of his
countryman; James Watt; who; in connection with the steam…engine;
invented the plan of condensing the steam in a separate vessel; and
was successful in maintaining his invention by not limiting it to any
particular construction of the condenser。 On the same occasion he
took the opportunity of acknowledging the firmness with which the
English ironmasters had stood by him when attempts were made to
deprive him of the benefits of his invention; and to them he
acknowledged he was mainly indebted for the successful issue of the
severe contests he had to undergo。 For there were; of course; certain
of the ironmasters; both English and Scotch; supporters of the cause
of free trade in others' inventions; who sought to resist the patent;
after it had come into general use; and had been recognised as one of
the most valuable improvements of modem times。*
'footnote。。。
Mr。 Mushet described it as 〃a wonderful discovery;〃 and one of the
〃most novel and beautiful improvements in his time。〃 Professor
Gregory of Aberdeen characterized it as 〃the greatest improvement
with which he was acquainted。〃 Mr。 Jessop; an extensive English iron
manufacturer; declared it to be 〃of as great advantage in the iron
trade as Arkwright's machinery was in the cotton…spinning trade; and
Mr。 Fairbairn; in his contribution on 〃Iron〃 in the Encyclopaedia
Britannica; says that it 〃has effected an entire revolution in the
iron industry of Great Britain; and forms the last era in the history
of this material。〃
。。。'
The patent was secured in 1828 for a term of fourteen years; but; as
Mr。 Neilson did not himself possess the requisite capital to enable
him to perfect the invention; or to defend it if attacked; he found
it necessary to invite other gentlemen; able to support him in these
respects; to share its profits; retaining for himself only
three…tenths of the whole。 His partners were Mr。 Charles Macintosh;
Mr。 Colin Dunlop; and Mr。John Wilson of Dundyvan。 The charge made by
them was only a shilling a ton for all iron produced by the new
process; this low rate being fixed in order to ensure the
introduction of the patent into general use; as well as to reduce to
a minimum the temptations of the ironmasters to infringe it。
The first trials of the process were made at the blast…furnaces of
Clyde and Calder; from whence the use of the hot blast gradually
extended to the other iron…mining districts。 In the course of a few
years every furnace in Scotland; with one exception (that at Carron);
had adopted the improvement; while it was also employed in half the
furnaces of England and Wales; and in many of the furnaces on the
Continent and in America。 In course of time; and with increasing
experience; various improvements were introduced in the process; more
particularly in the shape of the air…heating vessels; the last form
adopted being that of a congeries of tubes; similar to the tubular
arrangement in the boiler of the locomotive; by which the greatest
extent of heating surface was provided for the thorough heating of
the air。 By these modifications the temperature of the air introduced
into the furnace has been raised from 240 degrees to 600 degrees; or
the temperature of melting lead。 To protect the nozzle of the
air…pipe as it entered the furnace against the action of the intense
heat to which