industrial biography-第37节
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was 1500 tons。 In course of time other iron works were erected; at
Clyde Cleugh; Muirkirk; and Devonthe managers and overseers of
which; as well as the workmen; had mostly received their training and
experience at Carronuntil at length the iron trade of Scotland has
assumed such a magnitude that its manufacturers are enabled to export
to England and other countries upwards of 500;000 tons a…year。 How
different this state of things from the time when raids were made
across the Border for the purpose of obtaining a store of iron
plunder to be carried back into Scotland!
The extraordinary expansion of the Scotch iron trade of late years
has been mainly due to the discovery by David Mushet of the Black
Band ironstone in 1801; and the invention of the Hot Blast by James
Beaumont Neilson in 1828。 David Mushet was born at Dalkeith; near
Edinburgh; in 1772。*
'footnpote。。。
The Mushets are an old Kincardine family; but they were almost
extinguished by the plague in the reign of Charles the Second。 Their
numbers were then reduced to two; one of whom remained at Kincardine;
and the other; a clergyman; the Rev。 George Mushet ; accompanied
Montrose as chaplain。 He is buried in Kincardine churchyard。
。。。'
Like other members of his family he was brought up to metal…founding。
At the age of nineteen he joined the staff of the Clyde Iron Works;
near Glasgow; at a time when the Company had only two blast…furnaces
at work。 The office of accountant; which he held; precluded him from
taking any part in the manufacturing operations of the concern。 But
being of a speculative and ingenious turn of mind; the remarkable
conversions which iron underwent in the process of manufacture very
shortly began to occupy his attention。 The subject was much discussed
by the young men about the works; and they frequently had occasion to
refer to Foureroy's well…known book for the purpose of determining
various questions of difference which arose among them in the course
of their inquiries。 The book was; however; in many respects
indecisive and unsatisfactory; and; in 1793; when a reduction took
place in the Company's staff; and David Mushet was left nearly the
sole occupant of the office; he determined to study the subject for
himself experimentally; and in the first place to acquire a thorough
knowledge of assaying; as the true key to the whole art of
iron…making。
He first set up his crucible upon the bridge of the reverberatory
furnace used for melting pig…iron; and filled it with a mixture
carefully compounded according to the formula of the books; but;
notwithstanding the shelter of a brick; placed before it to break the
action of the flame; the crucible generally split in two; and not
unfrequently melted and disappeared altogether。 To obtain better
results if possible; he next had recourse to the ordinary smith's
fire; carrying on his experiments in the evenings after office…hours。
He set his crucible upon the fire on a piece of fire brick; opposite
the nozzle of the bellows; covering the whole with coke; and then
exciting the flame by blowing。 This mode of operating produced
somewhat better results; but still neither the iron nor the cinder
obtained resembled the pig or scoria of the blast…furnace; which it
was his ambition to imitate。 From the irregularity of the results;
and the frequent failure of the crucibles; he came to the conclusion
that either his furnace; or his mode of fluxing; was in fault; and he
looked about him for a more convenient means of pursuing his
experiments。 A small square furnace had been erected in the works for
the purpose of heating the rivets used for the repair of steam…engine
boilers; the furnace had for its chimney a cast…iron pipe six or
seven inches in diameter and nine feet long。 After a few trials with
it; he raised the heat to such an extent that the lower end of the
pipe was melted off; without producing any very satisfactory results
on the experimental crucible; and his operations were again brought
to a standstill。 A chimney of brick having been substituted for the
cast…iron pipe; he was; however; enabled to proceed with his trials。
He continued to pursue his experiments in assaying for about two
years; during which he had been working entirely after the methods
described in books; but; feeling the results still unsatisfactory; he
determined to borrow no more from the books; but to work out a system
of his own; which should ensure results similar to those produced at
the blast…furnace。 This he eventually succeeded in effecting by
numerous experiments performed in the night; as his time was fully
occupied by his office…duties during the day。 At length these patient
experiments bore their due fruits。 David Mushet became the most
skilled assayer at the works; and when a difficulty occurred in
smelting a quantity of new ironstone which had been contracted for;
the manager himself resorted to the bookkeeper for advice and
information; and the skill and experience which he had gathered
during his nightly labours; enabled him readily and satisfactorily to
solve the difficulty and suggest a suitable remedy。 His reward for
this achievement was the permission; which was immediately granted
him by the manager; to make use of his own assay…furnace; in which he
thenceforward continued his investigations; at the same time that he
instructed the manager's son in the art of assaying。 This additional
experience proved of great benefit to him; and he continued to
prosecute his inquiries with much zeal; sometimes devoting entire
nights to experiments in assaying; roasting and cementing iron…ores
and ironstone; decarbonating cast…iron for steel and bar…iron; and
various like operations。 His general practice; however; at that time
was; to retire between two and three o'clock in the morning; leaving
directions with the engine…man to call him at half…past five; so as
to be present in the office at six。 But these praiseworthy
experiments were brought to a sudden end; as thus described by
himself:
〃In the midst of my career of investigation;〃 says he;*
'footnote。。。
Papers on Iron and Steel。 By David Mushet。 London; 1840。
。。。'
〃and without a cause being assigned; I was stopped short。 My
furnaces; at the order of the manager; were pulled in pieces; and an
edict was passed that they should never be erected again。 Thus
terminated my researches at the Clyde Iron Works。 It happened at a
time when I was interestedand I had been two years previously
occupiedin an attempt to convert cast…iron into steel; without
fusion; by a process of cementation; which had for its object the
dispersion or absorption of the superfluous carbon contained in the
cast…iron;an object which at that time appeared to me of so great
importance; that; with the consent of a friend; I erected an assay
and cementing Furnace at the distance of about two miles from the
Clyde Works。 Thither I repaired at night; and sometimes at the
breakfast and dinner hours during the day。 This plan of operation was
persevered in for the whole of one summer; but was found too
uncertain and laborious to be continued。 At the latter end of the
year 1798 I left my chambers; and removed from the Clyde Works to the
distance of about a mile; where I constructed several furnaces for
assaying and cementing; capable of exciting a greater temperature
than any to which I before had access; and thus for nearly two years
I continued to carry on my investigations connected with iron and the
alloys of the metals。
〃Though operating in a retired manner; and holding little
communication with others; my views and opinions upon the RATIONALE
of iron…making spread over the establishment。 I was considered
forward in affecting to see and explain matters in a different way
from others who were much my seniors; and who were content to be
satisfied with old methods of explanation; or with no explanation at
all。。。。。 Notwithstanding these early reproaches; I have lived to see
the nomenclature of my youth furnish a vocabulary of terms in the art
of iron…making; which is used by many of the ironmasters of the
present day with freedom and effect; in communicating with each other
on the subject of their respective manufactures。 Prejudices seldom
outlive the generation to which they belong; when opposed by a more
rational system of explanation。 In this respect; Time (as my Lord
Bacon says) is the greatest of all innovators。
〃In a similar manner; Time operated in my favour in respect to the
Black Band Ironstone。*
'footnote。。。
This valuable description of iron ore was discovered by Mr。 Mushet;
as he afterwards informs us (Papers on Iron and Steel; 121);in the
year 1801; when crossing the river Calder; in the parish of Old
Monkland。 Having subjected a specimen which he found in the river…bed
to the test of his crucible; he satisfied himself as to its
properties; and pr